Abrasive plastic media for dry applications

The vibro finishing revolution

With ECOS abrasive plastic media for dry applications, there is a revolution in the field of the vibratory finishing, tanks to innovative working cycles without the use of water.

ECOS is manufactured in various sizes, shapes, density,and porosity, the chips is structured to ensure maximum cutting efficiency without the use of associated compounds acting between the media and the surface of the pieces to be machined. 

ECOS simplifies the processing cycle, ensuring minimal environmental impact and it is perfect for finishing all types of material. Thanks to its flexible nature ECOS permits to work a greater number of pieces per operating cycle, and is consequently cost effective, reducing manufacturing costs while satisfying all the criteria of the process .

With ECOS being dry, no effluent is created in the vibratory finishing process and the serious problem of waste management is solved. The dust collector fines, are ten times lower in weight than the heavier wet sludge process and are not hazardous to the environment, and contribute to a significant reduction in the cost of waste disposal.

ECOS: combining environmental protection, productivityand cost efficiency has never been so easy!

It is very easy to convert your current vibratory finishing mill to a dry finishing application using "ECOS" media. You only need to equip the vibrators with a lid specially designed for dry finishing and connect it with a dust filter.

Any type of vibrator can be converted for dry machining.

Request a quote for the conversion of your vibrators and take advantage of the system installed at the Research Centre of Domodossola to carry out the first tests and to appreciate ECOS new products.

 

 

 

DESIGNED AND PRODUCED FOR ANY DIFFERENT TYPE OF MATERIAL, ECOS PLASTIC MEDIA ARE AVAILABLE IN A LARGE RANGE AND ARE SPECIALLY ADAPTED FOR YOUR PROCESSING CYCLES

Cylinder oblique cutting

Cylinder oblique cutting

Cone

Cone

Paraboloid

Paraboloid

Drop

Drop

Half round

Half round

Triangle

Triangle

Cylinder

Cylinder

Cylinder oblique cutting

The abrasive cylindrical media for 45° cut is particularly used for machining parts with recessions and angles which are difficult to reach with media having other shapes. Its shape ensures a quick and compact sliding mas of the work mass, reducing to the minimum the spots effect between the abrasive media and the contact surface. Suitable to be used with all rolling, vibration and centrifuges machines.

Technical Details
Cylinder oblique cutting
Dimensional data
CODICE A (mm) B (mm) C
12AC 12 25* 45
17AC 17 27 60
22AC 22 30 60
* Lunghezza modificabile su richiesta
Cone

The conical shape abrasive mediawas the first to be introduced on the market. Its shape makes it possible to obtain good finishing results on most surfaces, whether they are curved or flat, with simple or complex profile. Allows you to obtain a fairly compact abrasive mass which facilitates the finishing process. Suitable to be used with all machines, both rolling and vibration.

Technical Details
Cone
Dimensional data
CODICE A (mm) B (mm)
32K 32 37
42K 42 48
Paraboloid

Evolution of the conical shape. The elliptical base of this media, gives it the same characteristic of obtaining a compact abrasive mass in the vibrator, making in this way possible the use of big size media, also for difficult finishing treatments. Very suitable for finishing of taps and fittings parts. It is used with all vibration machines.

Technical Details
Paraboloid
Dimensional data
CODICE A (mm) B (mm) C (mm)
60PA 61 36.5 70
Drop

Last generation media, modern shape to combine the characteristics of the conical and oblique cut cylindrical shape. Suitable for the machining of work pieces in all shapes, even in the presence of holes. This media has in fact the prerogative to not get stuck in the holes of the pieces, and if this should happen, it is possible to remove it with a simple light finger pressure. Suitable to be used with all rolling, vibration and centrifuges machines.

Technical Details
Drop
Dimensional data
CODICE A (mm) B (mm) C (mm)
17G 17 22.5 3
22G 22 27 4
30G 30 36 4
45G 45 57 5
60G 60 75 5

 

Half round

Oblique cut shape specially designed for machining small metal parts, costume jewellery, jewellery. Allows to obtain very smooth surfaces, without the characteristic "orange peel” effect, perfectly suitable for pre-galvanic applications. Suitable to be used with all rolling, vibration and centrifuges machines.

Technical Details
Half round
Dimensional data
CODICE A (mm) B (mm) C (mm)
10x5x10HR 10 5 10
10x5x20HR 10 5 20
Triangle

In its bigger size, shape particularly suitable for smoothing pieces of die-cast aluminium. In its smaller size, useful for machining small metal parts, costume jewellery and jewellery. Suitable to be used with all rolling, vibration and centrifuges machines.

Technical Details
Triangle
Dimensional data
CODICE A (mm) B (mm) C* (mm)
15x15x15TR 15 15 15
15x15x25TR 15 15 25
22x22x30TR 22 22 30
40x30x25TR 40 30 25
40x30x45TR 40 30 45

 

Cylinder

The abrasive media is particularly used for roughing phases of small metal parts, costume jewellery and jewellery. Its shape ensures a quick and compact sliding of the work mass, reducing to the minimum the spots effect between the abrasive media and the contact surface. Suitable to be used with all rolling, vibration and centrifuges machines.

Technical Details
Cylinder
DIMENSIONAL DATA
CODICE A (mm) B* (mm) TAGLIO
12x25CL 12 25 90°
* Lunghezza modificabile su richiesta